assembly

handling

sales representative

Engineering, manufacturing and installation service (turnkey).

 

Customer needs analysis - technical solution.

 

Integration of innovative elements - process control.

Automation solution studies according with available area and process-production.

 

Technical and financial capacity for the automation of manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

dedicated solutions

Skilled engineering department.

 

Focus in specific operations from years of experience.

 

Machines based in precised mechanical concept.

 

Integration of new technologies.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or pallets.

     

            - Specific walking beams (conrods, bearing caps…).

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing, no tubes,

      noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    •  

      cylinder block

      Main test galeries:

       

      ● Water Jacket.

       

      ● Crankcase.

       

      ● Oil gallery.

       

      ● Secondary air passages.

       

      ● Oil circuit external.

       

      ● Oil circuit crankcase.

      cylinder head

      ● Water Jacket.

       

      ● Spring deck.

       

      ● High Pressure Oil gallery.

       

      ● SAI passage.

       

      ● Intake / Exhaust ports.

       

      ● Oil drain.

       

      ● EGR coolant passage.

      ● Chain tensioner.

       

      ● Chain case.

       

      ● Intake breather.

       

      ● Flow SAI passage.

       

      ● Flow Exhaust ports.

       

      ● Flow HP oil gallery.

       

      ● Flow Phase.

      transmission housing

      ● Gear manual housing, front support…

       

      ● Automatic part loading/unloading.

       

      ● External Leak test.

       

      ● Leak test of holes to external and between holes.

       

      ● Flow test to check the correct machining of holes.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

    •  

      balance shaft

      ● Customized machine configuration.

       

      ● Manual or automatic components feeding.

       

      ● Angular position and gear face assurance.

       

      ● Component gap measurement (backlash).

       

      ● Component diversity control (vision camera).

      crankshaft

      ● Automatic components feeding.

       

      ● Gears induction heating.

       

      ● Temperature and diameter measurement.

       

      ● Force and position control.

      ● Radial run-out control.

       

      ● Axial run-out control.

       

      ● Tooth defect control.

       

      ● Torque assembly control.

      camshaft

      ● Automatic components feeding.

       

      ● Type and orientation trigger wheel recognition using artificial vision.

       

      ● Double working stations.

       

      ● Use of electro press with load and stroke control.

Pol. Ind. Olaso, 45

E-20870 Elgoibar · Gipuzkoa· SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com

© Gaindu s.l. 2019

Automation solution studies according with available area and

   process-production.

 

Technical and financial capacity for the automation of manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

Automation solution studies according with available area and

   process-production.

 

Technical and financial capacity for the automation of

   manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

  • ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application,

        vision…

     

    ● Cylinder heads assembly lines.

  • ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control,

       assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

assembly

handling

sales representative

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control,

       assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or pallets.

     

            - Specific walking beams (conrods, bearing caps…).

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

Pol. Ind. Olaso, 45

E-20870 Elgoibar

Gipuzkoa SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

assembly

handling

sales representative

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

assembly

handling

sales representative

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

assembly

handling

sales representative

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

Pol. Ind. Olaso, 45

E-20870 Elgoibar

Gipuzkoa SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com