dedicated solutions

Skilled engineering department.

 

Focus in specific operations from years of experience.

 

Machines based in precised mechanical concept.

 

Integration of new technologies.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing, no tubes,

      noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    •  

      cylinder block

      Main test galeries:

       

      ● Water Jacket.

       

      ● Crankcase.

       

      ● Oil gallery.

       

      ● Secondary air passages.

       

      ● Oil circuit external.

       

      ● Oil circuit crankcase.

      cylinder head

      ● Water Jacket.

       

      ● Spring deck.

       

      ● High Pressure Oil gallery.

       

      ● SAI passage.

       

      ● Intake / Exhaust ports.

       

      ● Oil drain.

       

      ● EGR coolant passage.

      ● Chain tensioner.

       

      ● Chain case.

       

      ● Intake breather.

       

      ● Flow SAI passage.

       

      ● Flow Exhaust ports.

       

      ● Flow HP oil gallery.

       

      ● Flow Phase.

      transmission housing

      ● Gear manual housing, front support…

       

      ● Automatic part loading/unloading.

       

      ● External Leak test.

       

      ● Leak test of holes to external and between holes.

       

      ● Flow test to check the correct machining of holes.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

    •  

      balance shaft

      ● Customized machine configuration.

       

      ● Manual or automatic components feeding.

       

      ● Angular position and gear face assurance.

       

      ● Component gap measurement (backlash).

       

      ● Component diversity control (vision camera).

      crankshaft

      ● Automatic components feeding.

       

      ● Gears induction heating.

       

      ● Temperature and diameter measurement.

       

      ● Force and position control.

      ● Radial run-out control.

       

      ● Axial run-out control.

       

      ● Tooth defect control.

       

      ● Torque assembly control.

      camshaft

      ● Automatic components feeding.

       

      ● Type and orientation trigger wheel recognition using artificial vision.

       

      ● Double working stations.

       

      ● Use of electro press with load and stroke control.

assembly

Engineering, manufacturing and installation service (turnkey).

 

Customer needs analysis - technical solution.

 

Integration of innovative elements - process control.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

handling

Automation solution studies according with available area and process-production.

 

Technical and financial capacity for the automation of manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or pallets.

     

            - Specific walking beams (conrods, bearing caps…).

sales representative

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

Pol. Ind. Olaso, 45

E-20870 Elgoibar · Gipuzkoa· SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com

© Gaindu s.l. 2019

Automation solution studies according with available area and

   process-production.

 

Technical and financial capacity for the automation of manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

  • ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application,

        vision…

     

    ● Cylinder heads assembly lines.

Automation solution studies according with available area and

   process-production.

 

Technical and financial capacity for the automation of

   manufacturing lines.

 

Handling light and heavy loads.

 

Large experience in handling of main engine components.

  • ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control,

       assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing, leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position, torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure sensor code bar reading.

    ● Final tightening.

     

    ● Bush assembly and bush calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in crankshafts,

     

       camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

assembly

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

handling

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control,

       assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or pallets.

     

            - Specific walking beams (conrods, bearing caps…).

sales representative

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

Pol. Ind. Olaso, 45

E-20870 Elgoibar

Gipuzkoa SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

assembly

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

handling

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

sales representative

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

assembly

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

handling

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

sales representative

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

dedicated solutions

● Skilled engineering department.

 

● Focus in specific operations from years of experience.

 

● Machines based in precised mechanical concept.

 

● Integration of new technologies.

  •  

    autofrettage

    ● Common rail machines for autofrettage, assembly, flushing,

       leak and sensor test.

     

    ● High productivity applications (fully automated).

     

    ● Pressures in production cells up to 8.000 bars

    .

    ● Pressures in testing bench up to 14.000 bars.

     

    ● Clean room machines.

     

    ● Process data control and record: pressure, force, position,

       torque, angle, etc…

     

    ● Traceability: DM marking, DM code reading, pressure

       sensor code bar reading.

    con-rods

    ● Loading/unloading.

     

    ● Laser scribing.

     

    ● Cracking.

     

    ● Tightening/untightening.

     

    ● Vibration.

    ● Final tightening.

     

    ● Bush assembly and bush

       calibration.

     

    ● Chip-out checking.

     

    ● Crank bore measuring.

    Rotary transfer machine with multiple operations and simple or multiple heads:

    guides & seats

    ● Highest assembly accuracy ensuring the quality of the

        finished product.

     

    ● Highest productivity, through simultaneous working stations.

     

    ● Flexibility to run different part types.

     

    ● Simple component feeding systems (no blowing or pushing,

       no tubes, noise reduction, low utility consumption…).

    bushing & ball joint assembly cell

    ● Robot and electro press based design gives flexibility and

        productivity.

     

    ● Automatic components and body loading/unloading.

     

    ● Face and angular position control with automatic correction.

     

    ● Automatic components one by one pressing, including force

        and position control.

    laser welding

    ● Automatic combined cells for asembly and laser welding.

     

    ● Integration of standard welding equipment (Rofin, Trumpf…).

     

    ● Technologies (CO2, Fiber…).

     

    ● Turn key installation (aspiration, cooling…).

    leak test

    ● Leak and flow testing of cylinder heads, blocks,

      transmission components…..

     

    ● Dial transfer machine with 4 or 6 stations.

     

    ● Multiple fixtures per station (1, 2 or 3).

     

    ● Quick fixture exchange as option.

     

    ● Flexibility to run different part types.

     

    ● Easy accesibility to the clamping fixtures.

     

    ● Compact design saves floor space.

     

    ● Automation of production Cell (loading, handling, traceability.

    Dial transfer machine with 2, 4 or 6 stations

    shaft assembly

    ● Assembly of rotary parts.

     

    ● Automated cells for main components assembly in

        crankshafts, camshafts and balance shafts.

     

    ● Assembly with or without induction heating.

     

    ● Process control and/or dimensional control.

     

    ● Electro-presses, pyrometers, vision cameras, measuring…

assembly

● Engineering, manufacturing and installation service (turnkey).

 

● Customer needs analysis - technical solution.

 

● Integration of innovative elements - process control.

  •  

    drive shaft

    ● Dumper (Cardboard).

     

    ● IVA DUMPER.

     

    ● Tubes.

     

    ● Front and rear shafts assembly components.

     

    ● Front with rear shaft assembly.

     

    ● Tube-Yokes assembly.

    engine

    Years of experience support the combustion assembly engines “know how”

    ● Short engine assembly line.

     

    ● Final engine assembly line.

     

    ● Critical operations such as piston stuffing.

     

    ● Components in machining lines as seat&guides, plugs, bearing caps…

     

    ● Technologies of tightening, servo-presses, leak testing,  sealants application, vision…

     

    ● Cylinder heads assembly lines.

    transmission

    ● Differential assembly.

     

    ● Clutch housing assembly.

     

    ● Gear housing assembly.

     

    ● Measuring and Shims selection.

     

    ● Leak test.

     

    ● Components laser welding.

handling

● Automation solution studies according with available area and

   process-production.

 

● Technical and financial capacity for the automation of

   manufacturing lines.

 

● Handling light and heavy loads.

 

● Large experience in handling of main engine components.

  •  

    robots

    ● Loading/unloading machines.

     

    ● Robot as part of manufacturing process (deburring, vision control, assembling…).

     

    ● Integration of any customer brand specifications.

     

    ● Liquid collecting pan in robot working area.

     

    ● Track motions.

    gantry

    ● Simultaneous engineering with machine manufacturers.

     

    ● YZ linear gantries with multiple configurations including rotary axis.

     

    ● XYZ area gantries.

     

    ● Linear axis + robot hanging solutions.

     

    ● Communications with any machine brand, specific oil  pans, security fences…

     

    ● Comply with customer’s standards.

    conveyor

    Automation of industrial processes:

     

    ● Integration of commercial conveyor systems.

     

    ● Conveyors home made:

     

            - Motorized roller conveyors for heavy load parts or

               pallets.

     

            - Specific walking beams (conrods, bearing caps…).

sales representative

At GAINDU we are sensitive to the latest trends in the industries to which our activities are focused; so, we are distributors of leading brands whose most innovative products we integrate in multiple apllications. To complete our commitment to our customers and as a guarantee of their satisfaction, we offer a technical and after sales service with specialized personnel from GAINDU.

  •  

    INDUSTRIAL ROBOTS

    ● Single axis robots.

    ● Cartesian robots.

    ● Scara robots.

    ● Pick & place robots.

    ELECTRO PRESSES

    ● Improved productivity.

    ● Quality control functions.

    ● High speed, high precision.

    CUTTING / PROFILING / AUTOMATION

    ● Standard and special machines for ultrasonic cutting.

    ● 2D Cutting / 3D Cutting.

    ● Multiple configurations and options.

Pol. Ind. Olaso, 45

E-20870 Elgoibar

Gipuzkoa SPAIN

T. +34 943 74 22 66

F. +34 943 74 12 56

gaindu@gaindu.com