Plugs assembly into cylinder block

• When talking about automatic loading / unloading of our machines, integration of six axes and cartesian robots becomes a guarantee for high efficiency solutions.
• We have wide experience in integrating robots of various brands, not only for handling purposes but also as a key tool in some of our assembly standarized solutions.
• Design and integration of in-house designed grippers (EOAT), adapted to the needs of each application.
• Simulation services for the entire robot cycle to assure the process in cycle time conditions and to avoid possible collisions or interferences.

• Possibility to perform tightening operations using electrical screwdrivers, controlling the applied torque and final angle on the process.
• Simpler tightening / untightening operations could also include pneumatically driven tighteners or tailor made untightening electromechanical units.
• We adapt our assembly solutions to our customer's need, integrating on that purpose their preferred electrical screwdriver brand.
• Union of components using all type and sizes of bolts, screws, thread plugs, etc…

• When it comes to automating processes, automatic component feeding is a fundamental aspect of the cell's autonomy.
• There are several alternatives on the market to automatically feed parts to be assembled. At Gaindu we analyze each case individually to offer the best alternative, taking into account key aspects such as speed, part protection or required orientation.
• Among the alternatives we work with, we make our own design feeders by means of vertical warehouses as well as bowl-feeder or step-feeder integrations, which we customize for each application.

In order to respond to the traceability needs of our customers, at Gaindu we have developed our own software called Gaindu Tracker, with which we provide our installations with the functionality to record process data associated with unique part IDs.

We integrate industrial PCs from leading manufacturers as hardware support for our customized software development.

Complete collecting of data related to the process:

• Leak test values
• Insertion forces and positions
• Torque and anglel values
• Etc.

We study each project in detail in order to adapt to the existing IT systems in our customers' plants, integrating our machines in their information networks.

• Monitoring of the assembly processes for component pressing, controlling the parameters during the whole cycle. 
• At Gaindu we have installed more than 300 electric presses with which we have assembled all types of parts and units. Assembly processing of engines, suspensions, gearboxes, etc...
• We are the official distributor of JANOME electric presses in Spain, having collaborated with them directly in the validation and expansion of assembly processes using electric presses.
• Following our vocation of customer-oriented solutions, we adapt to the approved brands and preferences of our customers when designing our installations. This has led us to work with the leading global manufacturers of electrical presses and gives us the advantage of being able to offer our solutions integrating reliably any of these brands.

• In component assembly and joining technologies, there are applications in which a previous application of adhesive is necessary to guarantee the correct sealing of the components once they are pressed.
• In our systems we integrate adhesive dispensing equipment of different types, with different viscosities and curing times. We also integrate control systems for correct dosing, with vision systems or chromatic sensors.